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Low Alloy High Strength Plate

High-strength low-alloy steel plate (HSLA plate) is a type of alloy steel plate that provides better mechanical properties or greater resistance to corrosion than carbon steel. HSLA steel plates vary from other steels in that they are not made to meet a specific chemical composition but rather have specific mechanical properties. They have a carbon content between 0.05 and 0.25% to retain formability and weldability. Other alloying elements include up to 2.0% manganese and small quantities of copper, nickel, niobium, nitrogen, vanadium, chromium, molybdenum, titanium, calcium, rare-earth elements, or zirconium. Copper, titanium, vanadium, and niobium are added for strengthening purposes. These elements are intended to alter the microstructure of carbon steels, which is usually a ferrite-pearlite aggregate, to produce a very fine dispersion of alloy carbides in an almost pure ferrite matrix. This eliminates the toughness-reducing effect of a pearlitic volume fraction yet maintains and increases the material's strength by refining the grain size, which in the case of ferrite increases yield strength by 50% for every halving of the mean grain diameter. Precipitation strengthening plays a minor role, too. Their yield strengths can be anywhere between 250–590 megapascals (36,000–86,000 psi). Because of their higher strength and toughness HSLA steel plates usually require 25 to 30% more power to form, as compared to carbon steel plates.

Copper, silicon, nickel, chromium, and phosphorus are added to increase corrosion resistance. Zirconium, calcium, and rare-earth elements are added for sulfide-inclusion shape control which increases formability. These are needed because most HSLA steels have directionally sensitive properties. Formability and impact strength can vary significantly when tested longitudinally and transversely to the grain. Bends that are parallel to the longitudinal grain are more likely to crack around the outer edge because it experiences tensile loads. This directional characteristic is substantially reduced in HSLA steels that have been treated for sulfide shape control.

HSLA steel plates are used in cars, trucks, cranes, bridges, roller coasters, and other structures that are designed to handle large amounts of stress or need a good strength-to-weight ratio. HSLA steel cross-sections and structures are usually 20 to 30% lighter than carbon steel with the same strength.

HSLA steel plates are also more resistant to rust than most carbon steels because of their lack of pearlite – the fine layers of ferrite (almost pure iron) and cementite in pearlite. HSLA steels usually have densities of around 7800 kg/m3.

The Society of Automotive Engineers (SAE) maintains standards for HSLA steel grades because they are often used in automotive applications.


SAE HSLA steel grade compositions
Grade% Carbon (max)% Manganese (max)% Phosphorus (max)% Sulfur (max)% Silicon (max)Notes
942X0.211.350.040.050.90Niobium or vanadium treated
945A0.151.000.040.050.90
945C0.231.400.040.050.90
945X0.221.350.040.050.90Niobium or vanadium treated
950A0.151.300.040.050.90
950B0.221.300.040.050.90
950C0.251.600.040.050.90
950D0.151.000.150.050.90
950X0.231.350.040.050.90Niobium or vanadium treated
955X0.251.350.040.050.90Niobium, vanadium, or nitrogen treated
960X0.261.450.040.050.90Niobium, vanadium, or nitrogen treated
965X0.261.450.040.050.90Niobium, vanadium, or nitrogen treated
970X0.261.650.040.050.90Niobium, vanadium, or nitrogen treated
980X0.261.650.040.050.90Niobium, vanadium, or nitrogen treated



SAE HSLA steel grade mechanical properties
GradeFormYield strength (min) [psi (MPa)]Ultimate tensile strength (min) [psi (MPa)]
942XPlates, shapes & bars up to 4 in.42,000 (290)60,000 (414)
945A, CSheet & strip45,000 (310)60,000 (414)
Plates, shapes & bars:

0–0.5 in.45,000 (310)65,000 (448)
0.5–1.5 in.42,000 (290)62,000 (427)
1.5–3 in.40,000 (276)62,000 (427)
945XSheet, strip, plates, shapes & bars up to 1.5 in.45,000 (310)60,000 (414)
950A, B, C, DSheet & strip50,000 (345)70,000 (483)
Plates, shapes & bars:

0–0.5 in.50,000 (345)70,000 (483)
0.5–1.5 in.45,000 (310)67,000 (462)
1.5–3 in.42,000 (290)63,000 (434)
950XSheet, strip, plates, shapes & bars up to 1.5 in.50,000 (345)65,000 (448)
955XSheet, strip, plates, shapes & bars up to 1.5 in.55,000 (379)70,000 (483)
960XSheet, strip, plates, shapes & bars up to 1.5 in.60,000 (414)75,000 (517)
965XSheet, strip, plates, shapes & bars up to 0.75 in.65,000 (448)80,000 (552)
970XSheet, strip, plates, shapes & bars up to 0.75 in.70,000 (483)85,000 (586)
980XSheet, strip & plates up to 0.375 in.80,000 (552)95,000 (655)
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